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 Post subject: Re: TT2 600cc Build
PostPosted: Mon Feb 04, 2019 8:48 pm 
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Joined: Sat Oct 29, 2011 3:38 pm
Posts: 878
It’s okay Mike I have heard itmy whole life!
Paul


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 Post subject: Re: TT2 600cc Build
PostPosted: Wed Feb 06, 2019 3:48 am 
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Joined: Sun May 08, 2011 12:17 pm
Posts: 408
Location: Europe
white?? ... seriously?? :shock:
That color always seemed very ....Japanese :mrgreen: :mrgreen:


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 Post subject: Re: TT2 600cc Build
PostPosted: Sun Jun 21, 2020 12:02 pm 
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Joined: Thu Oct 14, 2010 11:23 am
Posts: 1927
Well, lack of places to go (Chinese bat virus restrictions, police/race/antifa riots, injured dog, unending rain, and apathy) has resulted in some progress on this project. Here are some photos of the engine, a simple 583cc. I will add a few comments about some details later, some in the technical section because they may be of help to others. MikeV

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IMG_1902.JPG [ 4.13 MiB | Viewed 200513 times ]


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IMG_1907.JPG [ 3.6 MiB | Viewed 200513 times ]


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IMG_1909.JPG [ 3.25 MiB | Viewed 200513 times ]


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IMG_1917.JPG [ 4.04 MiB | Viewed 200513 times ]


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IMG_1918.JPG
IMG_1918.JPG [ 3.86 MiB | Viewed 200513 times ]


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IMG_1936.JPG [ 3.69 MiB | Viewed 200513 times ]


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IMG_1920.JPG [ 3.71 MiB | Viewed 200513 times ]


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IMG_1924.JPG [ 3.73 MiB | Viewed 200513 times ]


HC pistons from Phil at Road and Race, modern 600/620 cylinders and belt rollers, Carrillo rods, lightened balanced polished 58mm crank, NOS 600 Pantah gearset, new modern 400/600 wet clutch straight-cut primary gears, and a stock-but-light modern 600 flywheel for the Kokusan ignition I will use. And, using those fancy SKF roller bearings (thanks for the info Cranky) on the ends of the driving and driven shafts. Larger valves installed by Carlo (thank you Carlo). Using two 900SS H cams set at 110 degrees lobe center; with 4.5mm clearance on resting valves there is no valve-to-valve or to -piston conflict with this combo. Simple, it would all seem; watch for some comments in the TT Technical section later.


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 Post subject: Re: TT2 600cc Build
PostPosted: Sun Jun 21, 2020 11:52 pm 
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Joined: Tue Mar 18, 2014 10:03 am
Posts: 399
Polished, knife edged crank looks amazing. Should be a requirement for any proper TT engine build. Is this the results of your own efforts?
Regards...
Flattop


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 Post subject: Re: TT2 600cc Build
PostPosted: Mon Jun 22, 2020 9:32 am 
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Joined: Thu Oct 14, 2010 11:23 am
Posts: 1927
No, all the credit for the crankshaft work goes to Ben Fox Performance. MikeV

Note added 6/28/20: Yes, he knife edges, polishes, and then balances the crank to the rods and pistons.


Last edited by 618F1 on Sun Jun 28, 2020 3:07 pm, edited 1 time in total.

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 Post subject: Re: TT2 600cc Build
PostPosted: Tue Jun 23, 2020 10:08 pm 
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Joined: Thu Oct 14, 2010 11:23 am
Posts: 1927
Some of the small stuff. The official fairing fitting station. Can't tell you how many times I took a propane torch and a hammer to the muffler (I was not the first one) and a saw to the fairing to make them fit, and make the shift pedal work. I reinforced that skinny part at the back bottom ahead of time; that is a great place for them to break. MikeV

Attachment:
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IMG_1691.JPG [ 3.86 MiB | Viewed 200457 times ]


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IMG_1692.JPG [ 4.12 MiB | Viewed 200457 times ]


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IMG_1702.JPG [ 3.82 MiB | Viewed 200457 times ]


Attachment:
IMG_1693.JPG
IMG_1693.JPG [ 3.8 MiB | Viewed 200457 times ]


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 Post subject: Re: TT2 600cc Build
PostPosted: Wed Jun 24, 2020 10:17 pm 
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Joined: Sat Oct 29, 2011 3:38 pm
Posts: 878
Looks good Mike!
Paul


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 Post subject: Re: TT2 600cc Build
PostPosted: Fri Jun 26, 2020 12:53 pm 
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Joined: Sun May 08, 2011 12:17 pm
Posts: 408
Location: Europe
Beautiful vision..


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 Post subject: Re: TT2 600cc Build
PostPosted: Sat Jun 27, 2020 10:02 am 
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Joined: Tue Mar 18, 2014 10:03 am
Posts: 399
Hi Mike...
The crank is a show stopper nun the less. Did they also do the rod and piston balance? I think your fairing fitting station is brilliant. Just need some Vernier adjusters on those saw horses. I have to install a rudder on an 34 foot sailboat and may have to borrow your "MacGyver" hat to accomplish that task.
Flattop.


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 Post subject: Re: TT2 600cc Build
PostPosted: Sat Jun 27, 2020 2:11 pm 
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Joined: Thu Oct 28, 2010 4:44 am
Posts: 1873
Images: 7
618F1 wrote:
Well, lack of places to go (Chinese bat virus restrictions, police/race/antifa riots, injured dog, unending rain, and apathy) has resulted in some progress on this project. Here are some photos of the engine, a simple 583cc. I will add a few comments about some details later, some in the technical section because they may be of help to others. MikeV

Attachment:
IMG_1902.JPG


Attachment:
IMG_1907.JPG


Attachment:
IMG_1909.JPG


Attachment:
IMG_1917.JPG


Attachment:
IMG_1918.JPG


Attachment:
IMG_1936.JPG


Attachment:
IMG_1920.JPG


Attachment:
IMG_1924.JPG


HC pistons from Phil at Road and Race, modern 600/620 cylinders and belt rollers, Carrillo rods, lightened balanced polished 58mm crank, NOS 600 Pantah gearset, new modern 400/600 wet clutch straight-cut primary gears, and a stock-but-light modern 600 flywheel for the Kokusan ignition I will use. And, using those fancy SKF roller bearings (thanks for the info Cranky) on the ends of the driving and driven shafts. Larger valves installed by Carlo (thank you Carlo). Using two 900SS H cams set at 110 degrees lobe center; with 4.5mm clearance on resting valves there is no valve-to-valve or to -piston conflict with this combo. Simple, it would all seem; watch for some comments in the TT Technical section later.


I am looking at the photographs, I see that my name appears, I understand that I have done the headings in the past, but the details elude me with the translator, I hope everything is ok! Cranky is like Leonardo da Vinci, whoever stops him that ... :D


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